Cotton Cloths

Cotton filter cloths are among the most widely used filter media. They have a limited tendency to swell in liquids and are used for the separation of neutral suspensions at temperatures up to 100° C, as well as suspensions containing acids up to 3 % or alkalies with concentrations up to 10% at 15-20° C. Hydrochloric acid at 90-100° C destroys cotton fabric in about 1 hour, even at concentrations as low as 1.5%. Nitric acid has the same effect at concentrations of 2.5%, and sulfuric acid at 5%. Phosphoric acid (70%) destroys the cloth in about six days. Water and water solutions of aluminum sulfate cause cotton fabrics to undergo shrinkage. Woven cotton filter cloths comprise ducks, twills, chain weaves, canton flannel and unbleached muslins. Cotton duck is a fabric weave that is a plain cloth with equal-thickness threads and texture in the "over one and under one" of the warp and woof. The twill weave is over two and under two with the next filling splitting the warp strands and giving a diagonal rib at 45° if the number of warp and filling threads are equal. Canton flannel is a twill weave in which one surface has been brushed up to give a nap finish. A muslin cloth is a very thin duck weave, which is unbleached for filtering. In chain weave one filling goes over two warp threads and under two, the next reversing this; the third is a true twill sequence, and the next repeats the cycle. A duct may be preferable to a twill of higher porosity, because the hard surface of the duck permits freer cake discharge. Under high increasing pressure a strong, durable cloth (duck) is required, since the first resistance is small as compared with that during cake building. Certain types of filters, such as drum filters, cannot stand uneven shrinkage and, in some cases, cloths must be pre-shrunk to ensure fitting during the life of the cloth. Nitro-filter (nitrated cotton cloth) cloths are about the same thickness and texture as ordinary cotton filtration cloths, but are distinguished by a harder surface. It is claimed that the cake is easily detached and that clogging is rare. Their tensile strength is 70-80% of that of the specially manufactured cotton cloths from which they are prepared. They are resistant to the corrosive action of sulfuric, nitric, mixed nitration and hydrochloric acids. They are recommended for filtering sulfuric acid solutions to 40% and at temperatures as high as 90°C, with the advantage of removing finely divided amorphous particles, which would quickly clog most ceramic media. Nitro-filter cloths are composed of cellulose nitrate, which is an ester of cellulose. Any chemical compound that will saponify the ester will destroy the cloth. Caustic soda or potash in strengths of 2% at 70° C or over; alkali sulfides, polysulfides and sulfohydrates; or mixtures of ethyl alcohol and ether, ethyl, amyl and butyl acetates, pyridine, ferrous sulfates, and other reducing agents are detrimental to the cloth. Cellulose nitrate is inflammable and explosive when dry, but when soaked in water it is considered entirely safe if reasonable care is taken in handling. For this reason it is colored red and packed in special containers. Users are cautioned to keep the cloths wet and to handle them carefully.

Proper selection of the filter media is often the most important consideration for assuring efficient suspension separation. A good filter medium should have the following general characteristics:

• The ability to retain a wide size distribution of solid particles from the suspension,

• Offer minimum hydraulic resistance to the filtrate flow,

• Allow easy discharge of cake,

• High resistance to chemical attack,

• Resist swelling when in contact with filtrate and washing liquid,

• Display good heat-resistance within the temperature ranges of filtration,

• Have sufficient strength to withstand filtering pressure and mechanical wear,

• Capable of avoiding wedging of particles into its pores.

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